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Tuesday, June 27, 2017

High Efficiency Boilers Save Money on Heating Bills By Ramanathan Gangadharan

There are many types of boilers available to meet your hot water and household heating requirements. Generally, conventional boilers are only about 55% to 65% efficient, making heating your home one of the biggest expenses you incur every year as a homeowner. The best way to save money on your heating bills is by purchasing a condensing boiler.
These highly efficient heating systems are designed with performance, reliability, and quality in mind, and have an efficiency rating of over 90%, helping you to save over one-third of your annual heating expenses. Top manufacturers of heating equipment in Europe offer an entire collection of heating systems that are designed to save you money while meeting all of your hot water and home heating needs. There are a wide variety of types from which you can choose, including system boilers, combination boilers, and open vent boilers. Having any one of these types of heating systems will help you heat your home efficiently, saving you money in the process.
System boilers
One type of condensing boiler that you might be interested in purchasing is a System boiler. System boilers provide hot water heating as well as central heating for your home through the use of a storage cylinder that is housed inside an airing cupboard. This type of heating system is frequently referred to as a "sealed system boiler." These heating systems do not require a separate water tank in your attic. This quality makes it the most compact system ever developed. These sealed system boilers are just the thing needed for any type of home, from one-bedroom flats to houses with several bedrooms and bathrooms.
Combination boilers
Combination boilers are another type of condensing boiler that is becoming a widely popular method of heating homes in Great Britain. This type of heating system makes up over 50% of all new boiler systems installed in UK homes every year. Just like system boilers, condensing combination boilers do not require either a cold-water tank or a hot water cylinder, which goes a long way towards minimizing the amount of space that is required for their installation. Several boiler manufacturers offer a large variety of combination boilers and you will easily be able to find one that is perfect for the size of your home.
Open vent boilers
Another type of condensing boiler that offers a great option for heating your home is the open vent boiler. These compact boilers are perfect for use with conventional open-vented home heating systems. Like the system boilers and combination boilers, the compact open vent boilers do not require a separate water tank, and they are available with several different options for heating heat output.
These are just some of the types of heating systems available to heat your home in an efficient manner. The choice is yours. Regardless of which type of condensing boiler you choose, high-efficiency boilers will help you meet all of your hot water and home heating needs without costing you a lot of money.
Want to know more information about different types of Boilers? Visit us and find a great range of Boilers.


Methods of Improving Boiler Efficiency By Thomas Yoon

With the rising cost of fuel prices, industries that use steam boilers for heating or power generation are hard pressed to operate at peak efficiencies.
While steam consumption, leakages, and other heat transmission losses can contribute to the overall energy bill, this article focuses on the heart of the steam generator - the boiler.
Controlling the boiler is of utmost importance in any steam generation energy saving program. Below are some ways to improve boiler efficiencies:
  • Reducing excess air
  • Installing economizer
  • Reducing scale and deposits
  • Reducing blow down
  • Recovering waste heat from blow down
  • Stopping dynamic operation
  • Reducing boiler pressure
  • Operating at peak efficiency
  • Preheating combustion air
  • Switching from steam to air atomization
  • Switching to lower cost fuel
Reducing Excess Air
By far the most common reason for energy inefficiencies in a boiler can be attributed to the use of excess air during combustion at the burners. When there is more air than is required for combustion, the extra air becomes heated up and is finally discharged out to the atmosphere. However, there are reasons for putting in some extra air for combustion - to compensate for imperfect burner fuel-air mixing conditions, air density changes, control system "slop", burner maintenance, fuel composition and viscosity variation, and imperfect atomizing steam or air controls for burners.
Adjusting the fuel-air ratio for combustion can be quite tricky. If the fuel is too much as compared to the air, incomplete combustion occurs. This will give rise to carbon soot deposits inside the combustion chamber or even over the boiler tubes.
The consequences of having soot deposits over the heat transfer surfaces and the potential of having explosive flue gases inside the boiler are much worst than losing a slight amount of energy through the exhaust stack. Therefore, many boiler operators choose to adjust their burners to be slightly on excess air.
Installing Economizer
This is only appropriate if there are insufficient heat transfer surfaces in the boiler. The economizer tubes may contain either circulating boiler water or circulating feed water. Because the temperature of the exhaust gases can be quite high, the economizer tubes may be fitted with safety valves to avoid over-pressure damage. Also temperature control of feed water is required to prevent pump airlock. To avoid corrosion, careful design is needed to ensure that the exhaust flue gas temperature does not drop below the dew point.
Reducing Scale and Deposits
For any boiler operation, this is a must. The safety of the boiler is at stake. Any scale or deposits will lead to reduced heat transfer that will eventually lead to overheating, reduction of mechanical strength of the steel and finally to bursting.
This should already be in the normal daily procedure of boiler operation.
Reducing Blow down
Blow down of boiler water is discharging hot water into the drains. However, blow down is necessary to maintain the boiler water concentration of dissolved solids that are necessary for conditioning the boiler water. The dissolved solids are necessary for preventing boiler corrosion and scaling.
As steam is generated from the evaporation of water, the remaining water in the boiler becomes more and more concentrated. This must be drained away during blow down.
The challenge is to control the draining to the minimum.
Recovering Waste Heat from Blow down
Since it is necessary to blow down to control the total dissolved solids in the boiler water, methods can be adopted to recover back some of the heat from the drained hot water.
Blow down tanks, heat exchanger tubes and pumping arrangements can be fabricated to recover some of the heat back into the boiler.
Stopping Dynamic Operation
Whenever a boiler starts or stops, a few minutes are spent running the forced draft fan for purging the combustion chamber of unburnt gases. This is a necessary step for the safe operation of a boiler.
During this time the heat from the boiler water in the shell or tubes will be lost to the purging air.
To avoid this type of losses, it is better to maintain a steady firing condition in the boilers.
Reducing Boiler Pressure
By reducing the boiler pressure, some of the heat losses through leakages or transmission may be reduced slightly. However there can be problems with the boiler with reduced pressure. The boiler circulation may be upset and the steam lines may have insufficient capacity and flow to transport the low pressure steam.
Operating at Peak Efficiency
When operating two or more boilers, improved efficiency can sometimes be obtained by unequal sharing of the load so that the combined load operates at peak efficiency.
Preheating Combustion Air
Any heat loss from the skin of the boiler to the boiler room can be utilized back for combustion. By preheating the intake air the combustion in the furnace becomes more efficient.
Switching from Steam to Air Atomization
For burners with steam atomization, switching to air atomization will naturally result in less steam consumption overall and better boiler efficiencies. This is only applicable for heavy fuel oil burners.
Switching to Lower Cost Fuel
When comparing natural gas and fuel oil, if the cost is the same or more per BTU delivered, switch over to fuel oil.
The reason for this is that in the combustion process, hydrogen combines with oxygen to form water. The latent heat of vaporization is lost when water vapor leaves the boiler stack.
Fuels like natural gas with higher hydrogen to carbon ratio will lose this heat more than those with lower hydrogen-carbon ratio like fuel oil.
However one must also recognize that there will be increased maintenance, operating costs and greater need for more excess air in order to achieve complete combustion for fuel oil. In addition, soot deposits and incomplete combustion might also affect the overall costs.
Some of the ways mentioned above may not be feasible at all for your plant. Each of them may result in only a few percentage points of boiler efficiency improvement. However, if carried out carefully and with the proper tools and instruments, they do add up to huge savings.
Many years of working experience in Marine, Facilities, Construction has given the author material for writing e-books and articles related to engineering, and management. Subscribe to facworld ezine
More information at Marine Engineer and M & E Engineer [http://www.free-engineering.com]


Saturday, June 3, 2017

Old shipping containers to build exciting and creative homes for a fraction of the price of building a home using conventional methods.

The idea is to build a home from an old
shipping container.


You might be wondering, “Why on Earth use
an old shipping container to build a home?”

Well,

Afford-ability: Building a container home is 
extremely cost effective. If you've already looked into 
the cost of new or second hand container you 
obviously know what I mean. 
Design: You can easily modify shipping 
container to create a modern sleek look. 

Strength: Shipping containers are built 
extremely strong with few weak points 
making them a great starting point. 
Time: Because the majority of the home 
is already built you can have a complete 
home built in record time. 
Unique: Even though container homes are 
on the rise they are still unique and will 
stand out from every other home. 
Green: Recycling an old shipping container 
and using it to build with is a great green
idea and many others will see the important 
example you're setting.  
As you can see, there are many benefits!

Containers make the perfect holiday home
for a fraction of the cost of a regular home.

Basically, once you have the container in place, 
you’re ready for the fit out!

Electrostatic Precipitators for Pollution control

Electrostatic Precipitators for Pollution control
ESP